IPC has set the industry standard in protective coatings for oilfield equipment across Canada.
We offer a selection of high-quality products that include Electroless Nickel, Fluoropolymers, Fusion Bonded Epoxy and Thermally Interdifused Coatings.
Our coatings have proven to protect against corrosion, flow erosion, sand abrasion, and friction in some of the most severe and challenging service wells across Canada.
We can coat a wide variety of oilfield equipment including downhole tools, wellhead equipment, ANSI valves, fittings, water pumps and blowout preventers. We can also coat production tubing lengths in Range 1 – 3 and custom lengths up to 50 ft and up to 35” OD.
IPC Coatings Benefits
Full Coverage: Our facility is equipped with separate 10,000 ft sandblasting bays that prevent dust, dirt and microparticles from contaminating the coating process and ensure your equipment receives full coverage during the coating process.
Superior Adhesion: In addition to designated bays that keep micro particles out, our rigorous cleaning standards help achieve superior adhesion.
Superior Quality Process: We have a dedicated team of certified inspectors whose sole job is to ensure our coating products are applied properly. They perform multi-stage inspections and tests to ensure uniform distribution of coating, excellent substrate adhesion, porosity and correct coating thickness.
Value Driven: While choosing a more cost-effective option might seem better in the short term, coating products that are not rigorously tested can break down easily. This eventually leads to project delays and thousands of dollars of lost revenue.
Quick Turnaround: Thanks to almost five decades of experience in protective coatings and valve operations and maintenance, we have developed a highly efficient workflow that ensures we deliver projects on time with fewer disruptions.
Want to know if we have the right protective coatings for your oilfield equipment?
Read below for the full list of materials we can coat in-house.
Protective Coatings For Wellhead Equipment
IPC Protective Coatings are preferred by the biggest petroleum producers in Canada.
Why?
Because of their proven ability to ensure safety for their ongoing projects by extending the life of their equipment, preventing service disruption, minimizing downtime and driving an increase in revenue.
These IPC Coatings are best suited for Wellhead Equipment: IPC Series 3000 & 9000, System 3M, System 3 RED
Recommended Services
IPC coatings are used regularly in a range of intense oilfield environments, including injection wells (H20, CO2), H2S service, high-water cut wells, brine service and more.
The equipment we can coat includes everything from gate valves, tubing hangers, BOPS and crosses to flo-tees, flanges, BHTAs and beyond.
Protective Coatings For ANSI Valves & Fittings
Canadian companies look to us to protect their ANSI valves and fittings against corrosion. While most of our competitors have to send your valves to a third party for preparation, we can coat them in-house.
That means certainty of schedule without additional shipping costs plus reduced handling which means less chances of damage to your goods.
These IPC Coatings are best suited for ANSI Valves & Fittings: IPC Series 3000 & 3033X & 9000, System 3M, System 3 RED
Recommended Services
IPC coatings are used regularly in a range of intense oilfield environments including injection systems (H20, CO2, polymer), brine service, and H2S service.
We offer Extended-Duration Pressure Testing of ANSI Valves ranging from 2” – 12” and class 150 – 2500, CSA Z245.15 Testing and adhere to API 598 and API 6D Standards.
— Choke valves
— Plug valves
— Ball valves
— Y-strainers
— Check valves
— Line pipe fittings and spools
— Control valves
— Multi-port selector valves
Protective Coatings For Production Tubing
Protective coatings for tubing have become increasingly popular thanks to their ability to reduce the potential for expensive tubing failures and lost production costs.
Thankfully, IPC coatings have proven extremely effective in protecting tubing offering numerous benefits including superior chemical resistance, corrosion and abrasion control and high operating temperatures.
These IPC Coatings are best suited for Production Tubing: IPC Series 3000 & 9000, System 8
Also Read: IPC Series 9000 Offers Full Bore Protection
Recommended Services
IPC coatings are used to prevent corrosion, erosion and abrasion in a range of challenging environments including gas wells, heavy oil wells and water wells.
Protective Coatings For Downhole Tools
The conditions inside many downhole environments have grown progressively challenging and pose a major risk to many metallic components that comprise downhole tools.
Companies around the world have sought to protect their investments by coating their materials to prevent project delays and costly repairs associated with breakdowns.
IPC has become the industry leader in the coatings application market in Western Canada thanks to its proven reputation in protecting downhole tools in some of the most corrosive environments known to man.
— Superior Corrosion Protection
— Great Adhesion To Metal Surfaces
— Excellent Abrasion Resistance
— Strong High-Temperature Resistance
— Value-Driven
These IPC Coatings are best suited for Downhole Tools: IPC Series 3000 & 9000
Recommended Services
IPC Coatings are used in a range of challenging environments including injection wells (H20, CO2, polymer), H2S service, high-water cut wells, brine service and more.
We have successfully coated numerous downhole tools for oil and gas companies including packers, gas lift/side pocket mandrels, on-off tools, safety valves, seal assemblies, pup joints, seal bores, nipples and more.
Protective Coatings For Blowout Preventers
Blowout Preventers (BOPs) are crucial safety devices used in oil & gas drilling operations, primarily for offshore and onshore drilling rigs.
These devices are installed at the wellhead to prevent the uncontrolled release of oil or gas (blowouts) during drilling or well intervention activities.
Corrosive environments commonly occur in offshore drilling operations where exposure to saltwater, hydrogen sulphide (H2S), and other corrosive agents is prevalent.
Corrosion in these environments can be accelerated due to factors such as high salinity, the presence of corrosive gases, and the abrasive nature of drilling fluids.
Rmploying corrosion-resistant materials (which can be very expensive) and IPC Protective Coatings in BOP components is essential to ensure their reliability and functionality in such harsh conditions.
These IPC Coatings are best suited for Blowout Preventers: IPC System 4
Recommended Services
Protective Coatings like Xylan System 4 are applied to BOP components to resist corrosion and enhance their durability in harsh environments.
These coatings create a barrier between the metal surface (low carbon steel) and corrosive agents such as saltwater, drilling fluids, and corrosive gases, preventing corrosion and extending the lifespan of the equipment.
Additionally, coatings like Xylan can offer low friction properties, facilitating smoother operation of critical BOP components, and further enhancing their reliability and effectiveness in preventing blowouts during drilling operations.
Protective Coatings For Water Pumps
Water pumps used in wastewater treatment are exposed to many corrosive substances. Applying protective coatings like Epoxy – 3M Scotchkote 134 System 8 is essential for several reasons.
— Firstly, these coatings provide corrosion protection which is crucial in environments like wastewater treatment facilities where exposure to corrosive substances is common.
— Secondly, they offer abrasion resistance, guarding against wear and tear caused by the movement of abrasive particles present in wastewater.
— Thirdly, these coatings can improve the efficiency and lifespan of water pumps by reducing friction, ensuring smoother operation and minimizing energy consumption.
Additionally, water pumps are often fabricated by casting, resulting in components with very complex shapes and extremely rough surfaces. These surfaces may feature numerous irregular cavities, which can exacerbate corrosion and wear issues.
These IPC Coatings are best suited for Blowout Preventers: IPC System 8
Recommended Services
These superficial imperfections can be effectively filled out by spraying an epoxy coating in the form of powder, such as Epoxy – 3M Scotchkote 134.
This process creates a barrier layer typically ranging from 20 to 50 mils (0.020 -0.050”) in thickness, offering enhanced protection against corrosive liquids.
This coating not only provides corrosion resistance but also ensures that the entire surface is uniformly protected, thereby prolonging the lifespan and reliability of the hydro pumps in wastewater treatment applications.
Looking For Protective Coatings For Oilfield Equipment?
With over 45 years of technical experience providing global customized solutions for oil and gas companies, IPC is your first stop for all your coating and valve servicing needs.
Our products offer cost-effective solutions to exotic alloys and have years of proven results in the field.
To learn more about IPC coatings and which might be best suited for your needs, click here.
